Speaking of which, the principle of super molding-diffusion joining process is not complicated. It is nothing more than sandwiching a mesh-shaped metal core between two plates, sealing the edges of the plates and placing them on the grinding tool, using a pressure furnace to heat and pressurize them. , input inert gas such as argon gas into the center of the cavity through the reserved conduit, so that the mesh structure inside will naturally expand under the action of the inert gas, and then firmly adhere to the plates on both sides with the help of high temperature and high pressure, thus Form a hollow support structure.
The whole process seems very simple, just like blowing glassware, and can be made casually. But in fact, this thing is the same as other high-precision manufacturing processes. The principle can always be mastered by middle school students, but in practice But it can drive academician-level bosses crazy.
What is the value of the high temperature and high pressure of the pressure furnace? How to control the processing time of parts inside? Do I need to apply heat insulating agent or soldering agent before placing the metal mesh on the upper and lower plates? If so, what is the dosage?
In addition, how should the specifications of the metal mesh be determined? How to deal with the panels on both sides? How to grasp the timing of injecting inert gases such as argon
Such problems cannot be solved by simple principles, but require countless experiments and accumulation to explore them bit by bit.
Fortunately, Tengfei Group already had the jsnb-2 aviation and aerospace comprehensive analysis system at that time.
You must know that Ascendas Group¡¯s self-used system is not the one that is displayed to the outside world. In addition to its comprehensive analysis capabilities in aviation and aerospace, it also has a very powerful calculation and analysis function for related process production and manufacturing equipment.
Combining the application of simple VR virtual reality technology and computer pre-fabrication technology, with optimized algorithms, efficient software and large computers, Tengfei Group relied on its own jsnb-2 system to complete the super molding-diffusion connection process in a short period of time. Very detailed research.
On this basis, combined with actual experimental verification and problems encountered in trial production, various data and algorithms in the software were constantly revised, and finally within the time specified by the Chief Engineer of the No. 10 Project, a product no less than carbon fiber with aramid was produced. Fiber honeycomb structure is the structural component of the Project 10 demonstrator.
After testing, the structural components manufactured using the superforming-diffusion connection process are 8% heavier than the carbon fiber and aramid fiber honeycomb structure, but the structural strength is equivalent to the carbon fiber and aramid fiber honeycomb structure. As for the corrosion resistance index, it is even more It exceeded 12%.
More importantly, there are five domestic companies with corresponding production capabilities for this kind of structural components produced from all-titanium alloys. After all, the core of the super-forming-diffusion connection process is all kinds of micro-manipulation data. As for the actual equipment There is nothing fancy about it. Pressure furnaces and inert gases were already available in China twenty years ago. As long as we cooperate with the refined operation of data, it is not difficult to convert them on a large scale when necessary.
The Chief Engineer of No. 10 was very satisfied with the technological innovation of Tengfei Group. After patting Zhuang Jianye on the shoulder and encouraging him without any pain, Zhuang Jianye almost ran to the roof with the remaining half of Erguotou and continued to curse. .
"Titanium alloy structural components are very good, but the most widely used in Project 10 is aluminum alloy. Your Ascendas Group will work harder to see if this technology can be applied to aluminum alloy. I asked the relevant personnel to do the calculations. If your technology can be widely used, it can reduce the weight of the Project 10 machine by 6.7%. In this case, I am confident that the combat radius of the mass-produced model can reach more than 1,200 kilometers. How about it? Young man, keep working hard. !¡±
How about it? Still working hard?
Zhuang Jianye wanted to say at that time, "Master, titanium alloy has been tortured to death. The second-hand Galaxy computer obtained from the National University of Defense Technology has been burned three times for this CPU. It was finally worked out. You, old man, let us mass-produce it at Tengfei Group." How about going back to the book in a while?
Seemingly sensing Zhuang Jianye¡¯s thoughts, Chief Engineer No. 10 glanced at Zhuang Jianye, who looked like his father-in-law, and chuckled: ¡°It¡¯s your business to make it practical, I only care about the results!¡±
After speaking, he patted Zhuang Jianye on the shoulder again and walked away with a group of people with glowing faces.
Zhuang Jianye wanted to stop the gray-haired old man at that time, stretched out his hands unceremoniously, and asked for some money, but Zhuang Jianye cut off the idea as soon as it came up.
He asked the Chief Engineer of Engineering No. 10 for money? The chief engineer can, in turn, stretch out his feet and ask for royalties.
Where did Tengfei Group make rapid progress in aluminum-lithium alloys and titanium alloys in recent years? Supporting Project No. 10.
Flight control systems are commonly used in all aircraft models of Ascendas Group. Where did they come from? Supporting Project No. 10.
The supporting technology of Ascendas Group¡¯s aviation engines is becoming more and more sophisticated. Why? It is also supporting Project No. 10.
The data in Tengfei Group¡¯s jsnb-2 system is detailed.It's stable, what happened? Most of them benefit from the supporting facilities of Project 10.
It can be said that by supporting the No. 10 Project, Ascendas Group has obtained unimaginable aviation supporting technologies, and these technologies are not ordinary general technologies, most of them are basic core technologies.
This is a country using one model to drive comprehensive technology from point to point. However, at that time, most domestic manufacturers did not have enough market vision, and they had no idea how to transform the technology.
"The Ascendas Group led by Zhuang Jianye has taken the lead in this regard, trying its best to transform the technologies obtained from Project No. 10 into commercially mature products, thereby grabbing excess profits in the vast market.
Therefore, part of the success of Zhuang Jianye and Ascendas Group is the development of self-innovation, but more of it is standing on the shoulders of giants to have the conditions to impact a broader market.
?????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????? If you go to ask for money from someone else, well, the chief engineer of No. 10 Engineering will not mind sitting down and talking to you, and carefully calculating the account of Ascendas Group¡¯s free eating and drinking of No. 10 Engineering Technology over the years.
"The great god is the great god, you can't offend him, you can't offend him!"
Looking at the retreating figure of Chief Engineer No. 10, Zhuang Jianye was filled with emotion and emotion.
Just when Zhuang Jianye was thinking about how to maximize the benefits of this new technology, the super-forming-diffusion connection process that Bara worked so hard to create would become a decoration if he could not complete Project No. 10, the chief engineer of a new anti-ship missile When he came over, Zhuang Jianye naturally couldn't let him go. He directly used the Super Formation-Diffusion Connection technique, which immediately shocked the other party.
No way, the air inlet made by this super molding-diffusion connection process is not only 15% lighter than the traditional convex air inlet, the structural strength is 39% higher, and the most important thing is almost corrosion resistance. Doubled.
So after some preliminary demonstrations and tests, an anti-ship missile research institute and the navy ordered 500 sets of titanium alloy air inlets with double-sided inner ducts from Ascendas Group, with a unit price of 400,000 yuan per set.
Then, it is combined with the wd-16p small turbojet engine and fuel tank to form a complete powertrain, and a package discount price of 1.8 million yuan is given to the other party. The total value of 500 sets is 900 million yuan.
Using this money, Ascendas Group continued its efforts and finally developed a new generation of "z" structure wide-chord hollow large-size fan blades based on the honeycomb structure hollow fan blades equipped with the wd-52ml turbofan engine.
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